Tool Design & Manufacture

For plastic parts, the tool is the key to high-quality error-free manufacturing. Protronica designs and builds mold tooling to the most exacting requirements in the world—no matter what your standards or the complexity of the needed tools.

Protronica has been designing and building injection molding tools for 30 years, through thousands of successful projects. The experience and know-how we've gained make us adept in designing molds and tools for complex shapes or precise tolerances or ultra-smooth surface finishes

To make sure your mold works perfectly, we can provide you with a Mold Layout Proposal and Flow Analysis that the mold fills correctly and the material flow does not cause cosmetic defects as well as a Warpage Analysis to ensure the finished part meets the intended dimensions when it's released from the mold.

Capabilities

Prototyping, with service allowing you to check sample parts before you commit to the cost of the tool.

Product design for

  • High-precision and cosmetic/tactile finishing
  • Complex mechanical shapes (with slider-in-slider mechanism)
  • Demanding mechanical tolerances
  • Ultra-accurate dynamic (moving) parts

Mold fabrication

  • Twin shot (2K) molding
  • Insert molding
  • Precision molds up to +/- 5 micron tolerance
  • High-cavity molds
  • Thin-wall molds
  • Stack molds (up to 4 layers)
  • In-sert/out-sert molds
  • Gear molds–DIN 405 Standard
  • Lens molds
  • High-speed molds (3 sec/shot)
  • Size up to 600 tons (molding limited 400 tons)
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